Pontiac Pontiac Sunfire 1995-2005 Body Specifications
Pontiac Pontiac Sunfire 1995-2005

Pontiac Pontiac Sunfire 1995-2005 Body Specifications

Complete body specifications for 1995-2005 Pontiac Sunfire. Includes detailed measurements, panel details, and structural information for accurate repairs and restoration. Essential for technicians and enthusiasts maintaining this generation Sunfire.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the body design and features of the 1995-2005 Pontiac Sunfire. It is organized into sections covering exterior dimensions, materials, and design elements. Use the search functionality to locate specific details or navigate through sections to explore comprehensive information about the vehicle's body.

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Key Specifications

Length

182.3 inches

Width

68.1 inches

Height

53.1 inches

Wheelbase

104.1 inches

Curb Weight

2,650 lbs

Available Specifications

Exterior Dimensions

This section covers the overall exterior dimensions of the 1995-2005 Pontiac Sunfire, including length, width, height, and wheelbase. It also includes details about ground clearance and track width.

Overall Dimensions
  • Length: 182.3 inches
  • Width: 68.1 inches
  • Height: 53.1 inches
  • Wheelbase: 104.1 inches
  • Ground Clearance: 5.1 inches
  • Track Width (Front/Rear): 57.7 inches / 57.1 inches
Cargo and Trunk Space
  • Trunk Volume: 13.5 cubic feet
  • Cargo Capacity with Rear Seats Folded: 34.5 cubic feet
  • Rear Seat Pass-Through: Optional feature
  • Fuel Tank Capacity: 14.3 gallons

Body Materials and Construction

This section details the materials used in the construction of the Pontiac Sunfire's body, including the type of steel, corrosion protection, and weight distribution.

Material Composition
  • Body Structure: High-strength steel
  • Exterior Panels: Galvanized steel with anti-corrosion coating
  • Weight Distribution: 60% front / 40% rear
  • Curb Weight: 2,650 lbs (approx.)
Design Features
  • Aerodynamic Drag Coefficient: 0.34
  • Windshield: Laminated safety glass
  • Side Mirrors: Manual or power-adjustable
  • Roof: Optional sunroof available

Exterior Design Elements

This section highlights the design elements of the Pontiac Sunfire, including its styling, lighting, and exterior features.

Styling and Lighting
  • Front Grille: Pontiac signature design
  • Headlights: Halogen with optional fog lights
  • Taillights: Red and clear lens combination
  • Wheels: 14-inch or 15-inch steel or alloy options
Exterior Features
  • Door Handles: Body-colored
  • Bumpers: Integrated with body design
  • Antenna: Roof-mounted or windshield-integrated
  • Exhaust: Single or dual-tip options

Component Specifications

Overview

Type
Compact car
Configuration
2-door coupe, 4-door sedan
Platform
GM J-body
Material
Steel unibody construction
Location
Front-engine, front-wheel drive

Dimensions

Length
180.1 in (4575 mm)
Width
68.1 in (1730 mm)
Height
53.3 in (1354 mm)
Wheelbase
104.1 in (2644 mm)
Curb Weight
2646 lb (1200 kg)
Ground Clearance
5.7 in (145 mm)
Trunk Capacity
13.7 cu ft (388 L)

Materials

Body Panels
Galvanized steel
Roof
Steel with optional vinyl wrap
Windows
Laminated safety glass
Bumpers
Thermoplastic with reinforcement

Features

Exterior
  • Aerodynamic design
  • Integrated rear spoiler
  • Power side mirrors
  • Halogen headlights
interior
  • Cloth or optional leather seats
  • Adjustable steering column
  • Tilt steering wheel
  • Center console storage
Lighting
  • Daytime running lights
  • Rear fog lights
  • High-mounted stop lamp
Security
  • Power door locks
  • Remote keyless entry
  • Anti-theft system
Convenience
  • Power windows
  • Cruise control
  • Rear defogger

Safety Features

Structural
  • Crush zones
  • Reinforced side-impact beams
Restraint Systems
  • Driver and front passenger airbags
  • Manual seat belts with pretensioners
Visibility
  • Intermittent wipers
  • Rear window defroster

Comfort Features

Seating
  • Bucket seats
  • Adjustable headrests
  • 60/40 split rear seat
Climate Control
  • Manual or optional automatic AC
  • Rear seat heating ducts
Noise Reduction
  • Sound-deadening materials
  • Acoustic windshield
Storage
  • Glove compartment
  • Map pockets
  • Cup holders

Accessories

Exterior
  • Body side moldings
  • Rear window louvers
  • Sport stripes
interior
  • Custom floor mats
  • Cargo net
  • Sun visor organizer
Performance
  • Performance exhaust
  • Air dam
  • Rear spoiler

Maintenance

Service interval
Every 3,000 miles or 3 months
Service Items
  • Inspect body panels for rust
  • Check door and trunk seals
  • Lubricate hinges and locks
  • Clean and treat vinyl roof (if equipped)
  • Inspect windshield wipers
Maintenance Notes
Regular waxing recommended to protect paint

Warranty

Basic
3 years/36,000 miles
Corrosion
6 years/100,000 miles
Powertrain
5 years/60,000 miles
Roadside Assistance
3 years/36,000 miles
Warranty Terms
Transferable with ownership

Production Details

Manufacturer
General Motors
Manufacturing Process
  • Robotic welding
  • Electro-coating
  • Final assembly
Quality Control
inspection Stages: 12
Defect Rate: Less than 0.5%
Sustainability Practices
  • Recycled materials in bumpers
  • Water-based paints
  • Energy-efficient assembly
Production Metrics
Units Per Day: 1200
Annual Capacity: 300000

Service Information for body Service

Maintenance and service requirements specific to this component

3,000 miles
3 months
  • Inspect exterior paint and clear coat
  • Check all door and window seals
  • Lubricate door hinges and locks
  • Inspect windshield for chips or cracks
  • Clean and treat vinyl roof (if equipped)

Perform more frequently in harsh climates

12,000 miles
12 months
  • Check body panel alignment
  • Inspect undercarriage for rust
  • Verify proper operation of all lights
  • Test anti-theft system functionality
  • Inspect and clean sunroof drains (if equipped)

Use only manufacturer-approved cleaning products

60,000 miles
60 months
  • Complete body corrosion inspection
  • Replace door and window seals if needed
  • Check and adjust door alignment
  • Inspect and repair any paint defects
  • Verify structural integrity of body panels

Requires professional inspection equipment

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the engine specifications for the 1995-2005 Pontiac Sunfire?

The 1995-2005 Pontiac Sunfire was available with two engine options: a 2.2L L4 engine producing 120-140 horsepower and a 2.4L L4 engine producing 150 horsepower. Both engines are compatible with manual or automatic transmissions. The vehicle supports front-wheel drive and has a fuel tank capacity of 14.5 gallons. Regular maintenance ensures compatibility with aftermarket parts and accessories.

Q2

What is the recommended maintenance schedule for the Pontiac Sunfire?

The Pontiac Sunfire requires oil changes every 3,000-5,000 miles, tire rotations every 6,000-8,000 miles, and brake inspections every 12,000 miles. Replace the air filter every 15,000 miles and the fuel filter every 30,000 miles. Regular coolant flushes and transmission fluid changes are recommended every 50,000 miles to maintain optimal performance and longevity.

Q3

How do I replace the headlights on a Pontiac Sunfire?

To replace the headlights on a Pontiac Sunfire, open the hood and locate the headlight assembly. Remove the retaining screws or clips holding the assembly in place. Disconnect the wiring harness and carefully remove the old bulb. Insert the new bulb, reconnect the wiring harness, and secure the assembly. Test the headlights before closing the hood to ensure proper installation.

Q4

Why is my Pontiac Sunfire overheating?

Overheating in a Pontiac Sunfire can be caused by a malfunctioning thermostat, low coolant levels, a faulty radiator fan, or a clogged radiator. Check the coolant level and inspect for leaks. Test the thermostat and radiator fan for proper operation. If the issue persists, flush the radiator or consult a professional mechanic for further diagnostics.

Q5

How can I improve the performance of my Pontiac Sunfire?

To optimize performance, upgrade to high-performance air filters and exhaust systems. Use synthetic oil for better engine lubrication. Regularly check and maintain tire pressure for improved fuel efficiency. Consider installing a performance chip to enhance engine tuning. Ensure the suspension and brakes are in good condition for better handling and safety.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Pontiac Sunfire Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 1995-2005 Pontiac Sunfire.

Technical Service Bulletin for Sunfire Transmission

Coming Soon

Details common transmission issues and recommended fixes for the 1995-2005 Pontiac Sunfire.

Pontiac Sunfire Parts Catalog

Coming Soon

Complete catalog of OEM and aftermarket parts for the 1995-2005 Pontiac Sunfire.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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