Pontiac Pontiac Solstice 2006-2009 Exhaust Specifications
Pontiac Pontiac Solstice 2006-2009

Pontiac Pontiac Solstice 2006-2009 Exhaust Specifications

Explore the detailed exhaust system specifications for the 2006-2009 Pontiac Solstice, including pipe diameters, muffler configurations, and emission compliance. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and information about the exhaust system of the 2006-2009 Pontiac Solstice. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, performance, and maintenance of the exhaust system. Use the search and navigation instructions to quickly locate specific information. The document is divided into major sections, each focusing on a key aspect of the exhaust system, followed by a quick reference section for key specifications.

How to Use

To find specific information, use the search bar to enter keywords related to the exhaust system, such as 'catalytic converter' or 'muffler'. The search results will highlight relevant sections and subsections.

Navigate through the document by scrolling through the major sections or using the table of contents. Each section is divided into subsections, making it easy to locate detailed information quickly.

Key Specifications

Exhaust Diameter

2.25 inches

Material

Stainless Steel

Weight

35 lbs

Sound Level

85 dB

Warranty

3 years

Available Specifications

Exhaust System Components

This section outlines the primary components of the Pontiac Solstice exhaust system, including the manifold, catalytic converter, muffler, and tailpipe. Understanding these components is essential for maintenance and upgrades.

Exhaust Manifold
  • Cast iron construction for durability
  • Designed to optimize exhaust gas flow
  • Compatible with stock and aftermarket headers
  • Heat-resistant coatings available
Catalytic Converter
  • OEM-grade catalytic converter
  • Reduces harmful emissions
  • Complies with federal and state regulations
  • Direct-fit replacement options
Muffler and Tailpipe
  • Stainless steel muffler for corrosion resistance
  • Dual exhaust tips for enhanced aesthetics
  • Designed to minimize backpressure
  • Aftermarket performance mufflers available

Performance and Sound

This section focuses on the performance characteristics and sound profile of the Pontiac Solstice exhaust system. Learn how the system impacts horsepower, torque, and overall driving experience.

Horsepower and Torque
  • Stock system supports 177 hp and 166 lb-ft of torque
  • Aftermarket systems can increase performance
  • Reduced backpressure improves efficiency
  • Tuned for optimal mid-range power
Sound Profile
  • Aggressive yet refined exhaust note
  • Minimal drone at cruising speeds
  • Customizable with aftermarket mufflers
  • Resonator reduces unwanted noise

Maintenance and Upgrades

This section provides guidance on maintaining the exhaust system and explores popular upgrade options. Learn how to ensure longevity and enhance performance.

Maintenance Tips
  • Regularly inspect for rust and corrosion
  • Check for leaks at connection points
  • Replace gaskets as needed
  • Clean exhaust tips to maintain appearance
Upgrade Options
  • High-flow catalytic converters
  • Performance headers for increased flow
  • Lightweight aftermarket exhaust systems
  • Custom exhaust tips for personalization

Component Specifications

Overview

Type
Dual exhaust system
Configuration
Rear-mounted
Platform
GM Kappa platform
Material
Stainless steel
Location
Underbody, rear

Dimensions

Pipe Diameter
2.25 inches (57.15 mm)
Tailpipe Diameter
3.5 inches (88.9 mm)
System Length
96 inches (2438.4 mm)
Muffler Length
24 inches (609.6 mm)
Muffler Width
8 inches (203.2 mm)
Muffler Height
6 inches (152.4 mm)
Catalytic Converter Length
12 inches (304.8 mm)

Materials

Exhaust Pipes
409 stainless steel
Muffler Body
Aluminized steel
Tailpipe Tips
Polished stainless steel
Catalytic Converter
Ceramic substrate with stainless steel housing

Features

Performance
  • Optimized flow design
  • Reduced backpressure
  • Enhanced exhaust scavenging
Acoustics
  • Tuned exhaust note
  • Resonance dampening
  • Minimized drone
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Vibration-resistant mounts
Aesthetics
  • Polished tailpipe tips
  • Dual exhaust outlets
  • Integrated rear diffuser
Emissions
  • EPA-compliant catalytic converter
  • Oxygen sensor integration
  • Low emissions design

Safety Features

Heat Management
  • Heat shields for underbody components
  • Thermal insulation for cabin protection
Structural integrity
  • Reinforced hangers
  • Crush-resistant piping
Emissions Control
  • Catalytic converter
  • Oxygen sensors

Comfort Features

Noise Reduction
  • Tuned muffler design
  • Resonator integration
Vibration Control
  • Rubber isolators
  • Flexible joints
Heat Management
  • Underbody heat shielding
  • Thermal insulation

Accessories

Performance Upgrades
  • High-flow catalytic converter
  • Aftermarket exhaust systems
  • Performance mufflers
Aesthetic Upgrades
  • Chrome tailpipe tips
  • Custom exhaust covers
  • Carbon fiber diffusers
Maintenance Tools
  • Exhaust hanger removal tool
  • Oxygen sensor socket
  • Exhaust sealant

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect exhaust hangers and mounts
  • Check for leaks or corrosion
  • Inspect catalytic converter
  • Test oxygen sensors
  • Clean tailpipe tips
Maintenance Notes
Regularly inspect for rust or damage, especially in winter climates.

Warranty

Basic Warranty
Miles: 36,000
Years: 3
Coverage: Defects in materials or workmanship
Corrosion Warranty
Miles: 100,000
Years: 6
Coverage: Perforation due to corrosion
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Catalytic converter and oxygen sensors
Warranty Terms
Warranty void if aftermarket modifications are made.

Production Details

Manufacturer
GM Performance Parts
Manufacturing Process
  • Laser-cut piping
  • Robotic welding
  • Pressure testing
Quality Control
inspection: 100% pressure and leak testing
Tolerances: ±0.5 mm for all components
Sustainability Practices
  • Recycled stainless steel
  • Low-emission manufacturing
  • Waste reduction initiatives
Production Metrics
Units Per Day: 500
Defect Rate: 0.1%

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust hangers and mounts
  • Check for leaks or corrosion
  • Inspect catalytic converter
  • Test oxygen sensors
  • Clean tailpipe tips

Ensure all connections are tight and free of leaks.

60,000
48
  • Replace oxygen sensors
  • Inspect and clean catalytic converter
  • Check exhaust alignment
  • Inspect heat shields
  • Test exhaust backpressure

Use OEM parts for replacements to maintain warranty.

100,000
84
  • Replace catalytic converter if needed
  • Inspect entire exhaust system for wear
  • Check and replace gaskets
  • Perform emissions test
  • Inspect and replace muffler if necessary

Major service may require specialized tools and equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is this exhaust system compatible with all 2006-2009 Pontiac Solstice models?

Yes, this exhaust system is specifically designed to be compatible with all 2006-2009 Pontiac Solstice models, including both the base and GXP trims. It accommodates the 2.4L Ecotec and 2.0L Turbo engines. The system is engineered to fit the factory mounting points and clearances without modifications. Always verify your vehicle’s trim and engine type before purchase to ensure proper fitment.

Q2

What maintenance is required for this exhaust system?

Regular maintenance for this exhaust system includes inspecting for rust, corrosion, or damage every 6 months or 5,000 miles. Clean the exterior with a mild detergent and water to remove debris. Check for loose or damaged hangers and clamps, and tighten or replace as needed. If you notice unusual noises or reduced performance, inspect the system for leaks or blockages.

Q3

How do I install or replace the exhaust system on my Pontiac Solstice?

To install or replace the exhaust system, first, lift the vehicle securely using a jack and stands. Remove the old system by detaching the clamps, hangers, and bolts. Clean the mounting points and install the new system, starting from the headers and working backward. Secure all clamps and hangers tightly. Double-check for proper alignment and ensure there are no leaks. Test the system before driving.

Q4

What should I do if my exhaust system is making unusual noises?

Unusual noises often indicate a loose component, leak, or damage. Inspect the system for loose clamps, hangers, or bolts and tighten them. Check for holes, cracks, or rust in the pipes or muffler. If a leak is found, repair or replace the affected section. If the issue persists, consult a professional to diagnose and resolve the problem.

Q5

How can I optimize the performance of my Pontiac Solstice exhaust system?

To optimize performance, ensure the exhaust system is free of leaks and blockages. Use high-quality components and ensure proper installation. Consider upgrading to a performance muffler or headers for improved airflow. Regularly maintain the system to prevent rust or damage. Pair the exhaust system with a tuned intake and engine management system for maximum efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Pontiac Solstice Service Manual

Coming Soon

Detailed service manual covering repair, maintenance, and technical specifications for the 2006-2009 Pontiac Solstice.

Technical Service Bulletin for Exhaust Systems

Coming Soon

Official bulletin addressing common exhaust system issues and updates for the Pontiac Solstice.

Pontiac Solstice Parts Catalog

Coming Soon

Comprehensive catalog of OEM and aftermarket parts for the 2006-2009 Pontiac Solstice, including exhaust components.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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