Pontiac Pontiac Solstice 2006-2009 5L40 Transmission Transmission Specifications
Pontiac Pontiac Solstice 2006-2009

Pontiac Pontiac Solstice 2006-2009 5L40 Transmission Specifications

This document provides a detailed overview of the 5L40 transmission specifications for the 2006-2009 Pontiac Solstice. It includes technical details such as gear ratios, torque capacity, fluid type, and maintenance intervals. These specifications are essential for owners, mechanics, and enthusiasts to understand the transmission's performance, ensure proper maintenance, and troubleshoot issues. The information is valuable for those looking to optimize the vehicle's drivetrain, perform upgrades, or ensure compatibility with replacement parts. This guide serves as a comprehensive reference for maintaining the transmission's longevity and enhancing the Pontiac Solstice's driving experience.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the 5L40-E transmission used in the 2006-2009 Pontiac Solstice. It is designed to assist enthusiasts, mechanics, and owners in understanding the transmission's features, maintenance, and performance. The content is organized into sections for easy navigation, with subsections breaking down specific aspects of the transmission. Use the search and navigation instructions to quickly find relevant information.

How to Use

Use the search bar to enter keywords related to the transmission, such as 'gear ratios' or 'fluid capacity.' The search will highlight relevant sections and subsections for quick access.

Scroll through the document to explore sections and subsections. Click on a section title to expand its details. Use the quick reference table for key specifications at a glance.

Key Specifications

Transmission Type

5L40-E Automatic

Gear Ratios

3.42 to 0.75

Torque Capacity

315 lb-ft

Fluid Capacity

7.4 quarts

Service Interval

50,000 miles

Available Specifications

General Specifications

This section covers the basic specifications of the 5L40-E transmission, including its design, compatibility, and production details. It provides a foundational understanding of the transmission's structure and intended use.

Design and Compatibility
  • 5-speed automatic transmission
  • RWD (Rear Wheel Drive) configuration
  • Designed for GM vehicles, including the Pontiac Solstice
  • Hydra-Matic series transmission
  • Aluminum alloy casing for reduced weight
  • Electronic control module for precise shifting
Production Details
  • Manufactured by General Motors
  • Produced from 1998 to 2009
  • Used in various GM models, including luxury and performance vehicles
  • Known for durability and smooth shifting
  • Commonly paired with 2.4L and 2.0L turbo engines in the Solstice

Performance and Gear Ratios

This section provides detailed information about the transmission's performance characteristics, including gear ratios and torque handling capabilities. It highlights the transmission's efficiency and adaptability.

Gear Ratios
  • 1st gear: 3.42:1
  • 2nd gear: 2.21:1
  • 3rd gear: 1.43:1
  • 4th gear: 1.00:1
  • 5th gear: 0.75:1
  • Reverse gear: 2.64:1
Torque Handling
  • Maximum torque capacity: 315 lb-ft
  • Designed for smooth torque delivery
  • Adaptive shift programming for optimal performance
  • Enhanced clutch materials for durability
  • Suitable for both daily driving and spirited performance

Maintenance and Fluid Requirements

This section outlines the maintenance requirements for the 5L40-E transmission, including fluid type, capacity, and service intervals. It ensures proper care and longevity of the transmission.

Fluid Specifications
  • Recommended fluid: Dexron VI ATF
  • Fluid capacity: 7.4 quarts (with torque converter)
  • Fluid change interval: Every 50,000 miles
  • Use of high-quality synthetic fluid recommended
  • Proper fluid level critical for performance
Maintenance Tips
  • Regularly check for fluid leaks
  • Monitor transmission temperature
  • Inspect and replace worn seals
  • Ensure proper alignment of transmission components
  • Follow manufacturer's service schedule

Transmission Specifications

Overview

Type
5-speed automatic
Configuration
Longitudinal
Platform
GM RWD/AWD
Material
Aluminum and steel
Location
Rear-wheel drive

Dimensions

Length
27.5 inches (698.5 mm)
Width
15.7 inches (398.8 mm)
Height
12.2 inches (309.9 mm)
Weight
187 lbs (84.8 kg)
Fluid Capacity
7.4 quarts (7 liters)
input Shaft Diameter
1.18 inches (30 mm)
Output Shaft Diameter
1.38 inches (35 mm)

Materials

Case
Aluminum alloy
Gears
Hardened steel
Clutches
Composite materials
Oil Pan
Stamped steel

Features

Performance
  • Adaptive shift control
  • Electronic clutch management
  • Torque converter lockup
Durability
  • Hardened gear sets
  • High-capacity cooling system
  • Sealed bearings
Efficiency
  • Low friction components
  • Optimized gear ratios
  • Reduced parasitic losses
Control
  • Electronic transmission control module
  • Manual shift mode
  • Sport mode

Safety Features

Fail Safe
  • Limp home mode
  • Overheat protection
  • Low fluid detection
Protection
  • Torque reduction during shifts
  • Reverse lockout
  • Neutral safety switch

Comfort Features

Smoothness
  • Adaptive shift programming
  • Torque converter lockup
  • Seamless gear changes
Noise Reduction
  • Isolated mounting points
  • Precision gear machining
  • Sound dampening materials

Accessories

Standard
  • Transmission cooler lines
  • Mounting brackets
  • Shift linkage
Optional
  • Auxiliary transmission cooler
  • Performance shift kit
  • Upgraded torque converter

Maintenance

Service interval
Every 50,000 miles or 48 months
Service Items
  • Fluid and filter change
  • Pan gasket replacement
  • Transmission flush
  • Shift solenoid inspection
  • Seal and gasket inspection
Maintenance Notes
Use only recommended transmission fluid for optimal performance

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Bumper to bumper
Powertrain
Miles: 60,000
Years: 5
Coverage: Major components
Corrosion
Miles: 100,000
Years: 6
Coverage: Perforation only
Emissions
Miles: 50,000
Years: 4
Coverage: Emissions components

Production Details

Manufacturer
General Motors
Manufacturing Process
  • Precision machining
  • Automated assembly
  • Quality control testing
Quality Control
Testing: Durability testing, Performance testing, Leak testing
Standards: ISO 9001, GM global quality standards
Sustainability Practices
  • Recycling of materials
  • Energy-efficient manufacturing
  • Waste reduction programs
Production Metrics
Units Per Year: 150,000
Defect Rate: 0.1%
Production Time: 2 hours per unit

Service Information for 5l40 transmission Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect transmission fluid level
  • Check for leaks
  • Inspect shift linkage
  • Inspect transmission mounts

Use only recommended transmission fluid

60,000
48
  • Replace transmission fluid and filter
  • Inspect and replace pan gasket if needed
  • Check transmission cooler lines
  • Inspect shift solenoids

Perform fluid flush if necessary

100,000
72
  • Complete transmission flush
  • Replace all seals and gaskets
  • Inspect and replace torque converter if needed
  • Perform full diagnostic scan

May require specialized tools for major service

Common Questions

Find answers to common questions about torque specifications

Q1

Is the 5L40 transmission compatible with other Pontiac models?

The 5L40 transmission used in the 2006-2009 Pontiac Solstice is specifically designed for this model and its platform sibling, the Saturn Sky. It is not directly compatible with other Pontiac models due to differences in mounting points, electronic controls, and drivetrain configurations. Always verify compatibility with your vehicle's VIN and consult a professional before attempting any cross-model installations.

Q2

What are the maintenance requirements for the 5L40 transmission?

The 5L40 transmission requires regular maintenance to ensure optimal performance. This includes checking and replacing the transmission fluid every 30,000 to 50,000 miles, inspecting for leaks, and ensuring the transmission cooler is functioning properly. Additionally, monitor for signs of wear, such as slipping gears or delayed shifts, and address any issues promptly to avoid costly repairs.

Q3

How do I install or replace the 5L40 transmission in a Pontiac Solstice?

Replacing the 5L40 transmission involves several steps: first, disconnect the battery and remove the driveshaft and exhaust components. Support the engine and transmission, then detach the transmission mounts and wiring harness. Carefully lower the transmission from the vehicle. Installation is the reverse process, ensuring all connections are secure and the transmission is properly aligned. Torque all bolts to manufacturer specifications and refill with the correct transmission fluid.

Q4

What are common troubleshooting steps for the 5L40 transmission?

Common issues with the 5L40 transmission include harsh shifting, slipping gears, and transmission fluid leaks. Begin by checking the fluid level and condition. Inspect for leaks around the pan and seals. Use a diagnostic scanner to check for error codes. If mechanical issues are suspected, consult a professional for further inspection and repair. Regular maintenance can prevent many of these problems.

Q5

How can I optimize the performance of the 5L40 transmission?

To optimize the 5L40 transmission, use high-quality transmission fluid and ensure it is changed regularly. Consider upgrading the transmission cooler if you frequently drive in hot climates or tow heavy loads. Regularly inspect and maintain the transmission mounts and seals. Additionally, avoid aggressive driving habits that can cause excessive wear and tear on the transmission components.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Pontiac Solstice Service Manual

Coming Soon

Complete service manual for the 2006-2009 Pontiac Solstice, including detailed instructions for transmission maintenance and repair.

5L40 Transmission Technical Bulletin

Coming Soon

Technical service bulletin addressing common issues and updates for the 5L40 transmission in the Pontiac Solstice.

Pontiac Solstice Parts Catalog

Coming Soon

Comprehensive parts catalog for the Pontiac Solstice, including transmission components and accessories.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
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About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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