Pontiac Pontiac Montana 1999-2005 Brakes Specifications
Pontiac Pontiac Montana 1999-2005

Pontiac Pontiac Montana 1999-2005 Brakes Specifications

Discover detailed brake specifications for the 1999-2005 Pontiac Montana. Learn about rotor dimensions, pad types, caliper specs, and fluid requirements for optimal performance and safety. Essential for maintenance, repair, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 1999-2005 Pontiac Montana. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, maintenance, and performance of the vehicle's brakes. Use the search and navigation features to quickly locate specific details or browse through the sections for comprehensive insights.

How to Use

Use the search functionality to find specific terms or components related to the braking system. Enter keywords like 'rotor diameter' or 'brake pad material' to get precise results.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is organized by major topics, with subsections breaking down specific details for easy reference.

Key Specifications

Front Rotor Diameter

280 mm

Rear Rotor Diameter

280 mm

Brake Pad Thickness (New)

10-12 mm

Stopping Distance (60-0 mph)

130 feet

Brake Fluid Replacement Interval

2 years

Available Specifications

Brake System Components

This section covers the primary components of the Pontiac Montana's braking system, including the brake pads, rotors, calipers, and hydraulic system. Understanding these parts is essential for maintenance and troubleshooting.

Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 10-12 mm when new
  • Replacement Interval: Every 30,000-50,000 miles
  • Compatibility: Front and rear pads differ in size
Rotors
  • Diameter: Front 280 mm, Rear 280 mm
  • Thickness: 22 mm when new
  • Material: Cast iron
  • Replacement Interval: Inspect every 20,000 miles

Brake Performance

This section focuses on the performance characteristics of the braking system, including stopping distance, pedal feel, and heat dissipation. It also highlights factors that can affect braking efficiency.

Stopping Distance
  • 60-0 mph: Approximately 130 feet
  • Factors: Tire condition, road surface
  • Improvement: Upgrade to high-performance pads
  • Testing: Conducted under dry conditions
Pedal Feel
  • Response: Firm and consistent
  • Adjustment: Brake fluid level affects feel
  • Maintenance: Bleed brakes annually
  • Issues: Spongy pedal indicates air in lines

Maintenance and Troubleshooting

Learn about routine maintenance tasks and common issues with the Pontiac Montana's braking system. This section provides tips for extending the life of brake components and diagnosing problems.

Routine Maintenance
  • Inspect brake pads every 10,000 miles
  • Check brake fluid level monthly
  • Replace brake fluid every 2 years
  • Lubricate caliper slides annually
Common Issues
  • Squeaking: Worn pads or dirty rotors
  • Vibration: Warped rotors
  • Pulling to one side: Stuck caliper
  • Warning light: Low brake fluid or worn pads

Brakes Specifications

Overview

Type
Hydraulic disc brakes (front), drum brakes (rear)
Configuration
Dual-circuit diagonal split
Platform
GM U-body minivan platform
Material
Cast iron rotors, steel drums
Location
Front and rear wheels

Dimensions

Front Rotor Diameter
11.9 inches (302 mm)
Front Rotor Thickness
1.1 inches (28 mm)
Rear Drum Diameter
9.5 inches (241 mm)
Rear Drum Width
1.9 inches (48 mm)
Brake Pad Length
5.3 inches (135 mm)
Brake Pad Width
2.5 inches (64 mm)
Brake Pad Thickness
0.5 inches (13 mm)

Materials

Rotor
Cast iron with anti-corrosion coating
Drum
Steel with heat-resistant lining
Brake Pads
Semi-metallic friction material
Brake Lines
Steel braided with rubber coating

Features

Performance
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
  • Brake assist
Durability
  • Corrosion-resistant rotors
  • Heat-treated drums
  • High-temperature brake pads
Maintenance
  • Wear indicators on brake pads
  • Self-adjusting rear drums
  • Easy-access caliper bolts
Safety
  • Dual-circuit system for redundancy
  • Parking brake integrated with rear drums
  • ABS with traction control
Comfort
  • Low noise brake pads
  • Smooth pedal feel
  • Reduced brake dust

Safety Features

Primary
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
Secondary
  • Dual-circuit hydraulic system
  • Parking brake safety lock
Emergency
  • Brake assist for panic stops
  • Automatic brake force adjustment

Comfort Features

Noise Reduction
Low-noise brake pads
Pedal Feel
Smooth and responsive
Vibration Dampening
Balanced rotors
Maintenance
Easy access for inspection

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Tools
  • Brake caliper tool
  • Drum brake spring tool
  • Brake bleeder kit
Maintenance Kits
  • Brake pad replacement kit
  • Rotor resurfacing kit
  • Brake fluid flush kit

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Inspect brake lines for leaks
  • Adjust rear drum brakes
  • Test ABS functionality
Maintenance Notes
Use DOT 3 or DOT 4 brake fluid only

Warranty

Brake Pads
12 months or 12,000 miles
Rotors
24 months or 24,000 miles
Drums
24 months or 24,000 miles
Labor
12 months or 12,000 miles
Warranty Terms
Coverage excludes normal wear and tear

Production Details

Manufacturer
General Motors
Manufacturing Process
  • Casting for rotors and drums
  • Heat treatment for durability
  • Precision machining for rotors
Quality Control
inspection: 100% rotor balance testing
Testing: Brake system pressure testing
Certification: Meets FMVSS 135 standards
Sustainability
  • Recyclable materials in brake pads
  • Eco-friendly manufacturing processes
  • Waste reduction initiatives
Production Metrics
  • Annual production capacity: 500,000 units
  • Defect rate: < 0.1%
  • Lead time: 4 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000 miles
12 months
  • Inspect brake pad thickness
  • Check rotor condition
  • Test brake fluid for contamination
  • Inspect brake lines for leaks
  • Adjust rear drum brakes

Ensure proper brake fluid level and quality

24,000 miles
24 months
  • Replace brake pads if worn
  • Resurface or replace rotors
  • Flush and replace brake fluid
  • Inspect ABS sensors
  • Test parking brake functionality

Use OEM or equivalent parts for replacement

50,000 miles
60 months
  • Replace all brake pads
  • Replace rotors and drums if necessary
  • Inspect and replace brake lines if needed
  • Test ABS and brake assist systems
  • Full brake system inspection

Perform a thorough brake system overhaul if required

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the brake specifications for the 1999-2005 Pontiac Montana?

The 1999-2005 Pontiac Montana uses front disc brakes and rear drum brakes. The front brake rotors are typically 11.9 inches in diameter with a thickness of 1.1 inches, while the rear drums have an inner diameter of 9.5 inches. Brake pads and shoes should meet OEM standards for optimal performance. Ensure compatibility with ABS systems if equipped.

Q2

How often should I maintain the brakes on my Pontiac Montana?

Brake maintenance should include inspecting pads and rotors every 12,000 miles or annually. Replace brake pads when thickness is below 3mm and rotors if worn or warped. Brake fluid should be flushed every 30,000 miles or 2 years to prevent moisture buildup and ensure proper hydraulic performance.

Q3

How do I replace the brake pads on a 1999-2005 Pontiac Montana?

To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it safely. Remove old pads and push the piston back into the caliper. Install new pads and reassemble the caliper. Test brakes before driving to ensure proper installation and functionality.

Q4

Why are my brakes squeaking or grinding?

Squeaking or grinding noises often indicate worn brake pads or rotors. Inspect for pad thickness below 3mm or rotor damage. Other causes include debris between pads and rotors or lack of lubrication on caliper slide pins. Address promptly to avoid further damage.

Q5

How can I optimize the performance of my Pontiac Montana's brakes?

Use high-quality brake pads and rotors designed for your vehicle. Ensure proper bedding of new pads by following manufacturer instructions. Maintain brake fluid levels and flush periodically. Inspect and lubricate caliper slide pins regularly to prevent sticking and uneven wear.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1999-2005 Pontiac Montana Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and specifications for the Pontiac Montana.

Brake System Technical Bulletin (TSB)

Coming Soon

Official technical service bulletin addressing common brake issues and updates for the 1999-2005 Pontiac Montana.

Pontiac Montana Brake Parts Catalog

Coming Soon

Detailed catalog listing OEM and aftermarket brake parts compatible with the 1999-2005 Pontiac Montana.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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