Pontiac Pontiac Grand Prix 2004-2008 HVAC Specifications
Pontiac Pontiac Grand Prix 2004-2008

Pontiac Pontiac Grand Prix 2004-2008 HVAC Specifications

Explore comprehensive HVAC specifications for the 2004-2008 Pontiac Grand Prix. Learn about air conditioning, heating, and ventilation systems, including technical details for maintenance and repair.

Updated

Overview Specifications

This document provides detailed specifications and information about the HVAC (Heating, Ventilation, and Air Conditioning) system in the 2004-2008 Pontiac Grand Prix. It includes system components, functionality, maintenance tips, and troubleshooting guidance. Use this guide to understand how the HVAC system operates, locate specific features, and ensure optimal performance. Whether you're a vehicle owner or a technician, this resource will help you navigate the system effectively.

How to Use

Use the search function by entering keywords related to the HVAC system, such as 'blower motor,' 'refrigerant,' or 'temperature control.' This will quickly direct you to relevant sections or subsections within the document.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is organized by major topics, with subsections providing detailed information. Click on a section title to jump directly to that part of the document.

Key Specifications

Refrigerant Type

R-134a

Cabin Air Filter Location

Behind glove compartment

Blower Motor Voltage

12V DC

Compressor Type

Variable Displacement

Fan Speed Settings

4

Available Specifications

System Components

This section outlines the key components of the HVAC system in the 2004-2008 Pontiac Grand Prix. Understanding these parts is essential for diagnosing issues and performing maintenance. Components include the blower motor, evaporator, condenser, compressor, and control panel.

Blower Motor
  • Located inside the HVAC housing
  • Responsible for circulating air through the vents
  • Operates at multiple speed settings
  • Controlled by the blower motor resistor
  • Common issues include motor failure or resistor burnout
  • Replacement requires removing the glove compartment
Evaporator and Condenser
  • Evaporator cools air before it enters the cabin
  • Condenser releases heat from the refrigerant
  • Both are part of the refrigerant cycle
  • Located in the engine compartment and HVAC housing
  • Prone to clogging or refrigerant leaks
  • Regular cleaning and inspection are recommended

Functionality

This section explains how the HVAC system operates, including temperature control, airflow distribution, and defrosting features. Learn how to use the system effectively and troubleshoot common operational issues.

Temperature Control
  • Dual-zone climate control available on some models
  • Manual controls for fan speed and temperature
  • Automatic climate control adjusts based on settings
  • Uses a blend door to mix hot and cold air
  • Common issues include blend door motor failure
  • Resetting the system may resolve calibration issues
Airflow Distribution
  • Multiple vents for face, floor, and defrost settings
  • Controlled by the mode actuator
  • Actuator may fail, causing stuck vents
  • Replacement requires dashboard removal
  • Regularly check for blockages in vents
  • Ensure cabin air filter is clean for optimal airflow

Maintenance and Troubleshooting

This section provides tips for maintaining the HVAC system and troubleshooting common problems. Proper care ensures longevity and efficient performance of the system.

Routine Maintenance
  • Replace cabin air filter every 12,000-15,000 miles
  • Inspect refrigerant levels annually
  • Clean condenser and evaporator coils regularly
  • Check for leaks in the refrigerant system
  • Lubricate blower motor bearings if noisy
  • Inspect electrical connections for corrosion
Common Issues and Fixes
  • Weak airflow: Check blower motor and cabin filter
  • No cold air: Refrigerant may be low or compressor faulty
  • Strange odors: Clean evaporator and replace filter
  • Unresponsive controls: Check fuses and wiring
  • Blend door clicking: Replace blend door actuator
  • Defrost not working: Check mode actuator and vents

Component Specifications

Overview

Type
Automatic Climate Control
Configuration
Dual-Zone
Platform
GM W-Body
Material
Plastic and Aluminum
Location
Front Dashboard

Dimensions

Blower Motor Diameter
6 inches / 15.24 cm
Evaporator Core Length
14 inches / 35.56 cm
Condenser Core Width
20 inches / 50.8 cm
Compressor Height
8 inches / 20.32 cm
Heater Core Thickness
2 inches / 5.08 cm
Duct Diameter
3 inches / 7.62 cm
Control Panel Width
12 inches / 30.48 cm

Materials

Blower Motor
Steel and Copper
Evaporator Core
Aluminum
Condenser Core
Aluminum and Copper
Compressor
Aluminum Alloy
Ducting
Reinforced Plastic

Features

Climate Control
  • Automatic Temperature Regulation
  • Dual-Zone Control
  • Air Recirculation Mode
  • Defrost Mode
Air Distribution
  • Front Panel Vents
  • Floor Vents
  • Windshield Defrost Vents
  • Side Window Defrost Vents
Fan Speeds
  • Low
  • Medium
  • High
  • Auto
Air Filtration
  • Cabin Air Filter
  • Pollen Filter
  • Odor Reduction
Compressor Control
  • Variable Displacement
  • Automatic Shutoff
  • High-Pressure Cutoff

Safety Features

Overheat Protection
  • High-Temperature Shutoff
  • Thermal Fuse
Pressure Control
  • High-Pressure Cutoff
  • Low-Pressure Switch
Electrical Safety
  • Fuse Protection
  • Ground Fault Detection

Comfort Features

Temperature Control
Precision Dual-Zone
Air Quality
Cabin Air Filtration
Noise Level
Quiet Blower Motor
Defrosting
Quick Windshield Defrost
Airflow
Adjustable Directional Vents

Accessories

Filters
  • Cabin Air Filter
  • Pollen Filter
  • Odor Filter
Controls
  • Temperature Knobs
  • Fan Speed Buttons
  • Mode Selector
Ducting
  • Main Air Duct
  • Side Window Defrost Ducts
  • Floor Ducts

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect and Replace Cabin Air Filter
  • Check Refrigerant Levels
  • Inspect Blower Motor
  • Clean Evaporator Core
  • Test Compressor Functionality
Maintenance Notes
Use only GM-approved refrigerants and lubricants.

Warranty

Basic
3 years / 36,000 miles
Powertrain
5 years / 60,000 miles
Corrosion
6 years / 100,000 miles
Emissions
8 years / 80,000 miles
Warranty Terms
Covers defects in materials and workmanship under normal use.

Production Details

Manufacturer
General Motors
Manufacturing Process
  • Automated Assembly Line
  • Precision Machining
  • Quality Testing
Quality Control
Testing: Pressure and Leak Testing
inspection: Visual and Functional Inspection
Certification: ISO 9001 Certified
Sustainability Practices
  • Recyclable Materials
  • Energy-Efficient Production
  • Reduced Emissions
Production Metrics
Units Per Day: 500
Defect Rate: Less than 0.1%
Energy Usage: 20 kWh per unit

Service Information for hvac Service

Maintenance and service requirements specific to this component

12,000 miles
12 months
  • Inspect and Replace Cabin Air Filter
  • Check Refrigerant Levels
  • Inspect Blower Motor
  • Clean Evaporator Core
  • Test Compressor Functionality

Ensure all connections are secure and free of leaks.

24,000 miles
24 months
  • Check and Clean Condenser Core
  • Inspect Ducting for Blockages
  • Test Temperature Sensors
  • Verify Control Panel Functionality
  • Lubricate Blower Motor Bearings

Use only GM-approved lubricants.

60,000 miles
60 months
  • Replace Refrigerant
  • Inspect and Replace Compressor if Necessary
  • Check Electrical Connections
  • Perform Full System Pressure Test
  • Verify Airflow Distribution

Major service may require specialized tools and equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the HVAC system in the 2004-2008 Pontiac Grand Prix compatible with aftermarket parts?

The HVAC system in the 2004-2008 Pontiac Grand Prix is designed to work with OEM parts, but many aftermarket components are compatible. Aftermarket blower motors, compressors, and condensers are available, but it's essential to verify compatibility with your specific model year. Always check for certifications like ISO or SAE to ensure quality and fitment. Using incompatible parts may void warranties or cause system malfunctions.

Q2

What are the maintenance requirements for the HVAC system in the 2004-2008 Pontiac Grand Prix?

Regular maintenance for the HVAC system includes checking and replacing the cabin air filter every 15,000-20,000 miles, inspecting refrigerant levels, and ensuring the compressor and blower motor are functioning properly. It's also recommended to clean the evaporator and condenser coils annually to prevent clogs and maintain efficiency. Address any unusual noises, reduced airflow, or inconsistent temperatures promptly to avoid costly repairs.

Q3

How do I replace the cabin air filter in the 2004-2008 Pontiac Grand Prix?

To replace the cabin air filter, locate the filter housing behind the glove compartment. Open the glove box and remove the contents, then detach the glove box by unscrewing the fasteners. Locate the filter housing cover, remove it, and slide out the old filter. Insert the new filter, ensuring it's oriented correctly, and reassemble the components in reverse order. This process typically takes 15-20 minutes.

Q4

What should I do if my HVAC system is blowing warm air instead of cold?

If your HVAC system is blowing warm air, first check the refrigerant levels, as low refrigerant is a common cause. Inspect the compressor clutch to ensure it's engaging properly. Additionally, check for leaks in the system or a clogged condenser. If these steps don't resolve the issue, the problem may lie with the blend door actuator or a faulty control module, requiring professional diagnosis.

Q5

How can I optimize the performance of my HVAC system in the 2004-2008 Pontiac Grand Prix?

To optimize HVAC performance, ensure the system is regularly maintained, including cleaning the condenser and evaporator coils and replacing the cabin air filter. Use the recirculation mode to reduce strain on the system during hot weather. Park in shaded areas to minimize heat buildup, and consider using a sunshade. Regularly inspect and service the compressor and blower motor to maintain efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2004-2008 Pontiac Grand Prix HVAC Service Manual

Coming Soon

This manual provides detailed instructions for diagnosing, maintaining, and repairing the HVAC system in the 2004-2008 Pontiac Grand Prix.

Technical Service Bulletin: HVAC System Updates

Coming Soon

This bulletin addresses common HVAC system issues and provides updates or fixes for the 2004-2008 Pontiac Grand Prix.

HVAC Parts and Accessories Guide for Pontiac Grand Prix

Coming Soon

This guide lists OEM and aftermarket parts and accessories compatible with the HVAC system in the 2004-2008 Pontiac Grand Prix.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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