Pontiac Pontiac G6 2005-2010 Brakes Specifications
Pontiac Pontiac G6 2005-2010

Pontiac Pontiac G6 2005-2010 Brakes Specifications

Explore the detailed brake specifications for the 2005-2010 Pontiac G6, including pad sizes, rotor dimensions, caliper types, and maintenance tips. Ideal for repairs, upgrades, and performance enhancements.

Updated

Overview Specifications

This document provides detailed specifications and information about the braking system for the 2005-2010 Pontiac G6. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance, and performance. Use this guide to locate specific technical details, learn about brake system features, and ensure proper care and operation of your vehicle's braking system.

How to Use

Use the search functionality to quickly find specific brake-related terms or components. Enter keywords like 'rotor diameter' or 'brake pad material' to retrieve relevant information instantly.

Navigate through the document using the section titles and subsections. Each major section focuses on a specific aspect of the braking system, such as components, maintenance, and performance. Click on a subsection to view detailed points.

Key Specifications

Front Rotor Diameter

296 mm

Rear Rotor Diameter

292 mm

Brake Pad Material

Semi-metallic/Ceramic

Stopping Distance (60-0 mph)

130 feet

Brake Fluid Replacement

Every 30,000 miles

Available Specifications

Brake Components

This section covers the primary components of the Pontiac G6's braking system, including rotors, calipers, pads, and lines. Understanding these parts is essential for maintenance and troubleshooting.

Front Brake Rotors
  • Diameter: 296 mm (11.65 inches)
  • Thickness: 28 mm (1.10 inches)
  • Material: Cast iron
  • Vented design for heat dissipation
Rear Brake Rotors
  • Diameter: 292 mm (11.50 inches)
  • Thickness: 12 mm (0.47 inches)
  • Material: Cast iron
  • Solid design
Brake Pads
  • Material: Semi-metallic or ceramic
  • Front pad thickness: 10 mm (0.39 inches)
  • Rear pad thickness: 8 mm (0.31 inches)
  • Designed for low noise and dust

Brake Maintenance

Learn about proper maintenance practices for the Pontiac G6's braking system, including inspection intervals, pad replacement, and rotor resurfacing.

Inspection Intervals
  • Check brake pads every 12,000 miles
  • Inspect rotors for wear and warping
  • Examine brake fluid level monthly
  • Replace brake fluid every 30,000 miles
Pad Replacement
  • Front pads typically last 30,000-50,000 miles
  • Rear pads last 40,000-60,000 miles
  • Use OEM or equivalent quality pads
  • Ensure proper bedding-in process

Brake Performance

This section highlights the performance characteristics of the Pontiac G6's braking system, including stopping distances and system features.

Stopping Distance
  • 60-0 mph: 130 feet (average)
  • Improved with ABS and traction control
  • Consistent performance in various conditions
System Features
  • Anti-lock Braking System (ABS) standard
  • Electronic Brakeforce Distribution (EBD)
  • Brake Assist for emergency stops
  • Dual-circuit hydraulic system

Brakes Specifications

Overview

Type
Hydraulic disc brakes (front), drum or disc (rear)
Configuration
Dual-circuit diagonal split
Platform
GM Epsilon platform
Material
Cast iron rotors, semi-metallic pads
Location
Front and rear axles

Dimensions

Front Rotor Diameter
11.7 inches (297 mm)
Rear Rotor Diameter
10.6 inches (269 mm)
Front Rotor Thickness
1.02 inches (26 mm)
Rear Rotor Thickness
0.39 inches (10 mm)
Brake Pad Thickness
0.47 inches (12 mm)
Brake Line Diameter
0.25 inches (6.35 mm)
Master Cylinder Bore
1.0 inch (25.4 mm)

Materials

Rotors
Cast iron with anti-corrosion coating
Brake Pads
Semi-metallic friction material
Calipers
Aluminum alloy
Brake Lines
Steel braided with rubber coating

Features

Performance
  • ABS (Anti-lock Braking System)
  • Electronic Brake Force Distribution (EBD)
  • Traction Control System (TCS)
Durability
  • Corrosion-resistant rotors
  • Heat-treated calipers
  • Wear-resistant brake pads
Maintenance
  • Wear sensors on brake pads
  • Easy-access caliper design
  • Self-adjusting rear brakes
Safety
  • Dual-circuit brake system
  • Brake fluid level sensor
  • Parking brake with automatic adjustment
Comfort
  • Low-noise brake pads
  • Smooth pedal feel
  • Progressive braking response

Safety Features

Active Safety
  • ABS with panic brake assist
  • Stability control integration
Passive Safety
  • Dual-circuit brake system
  • Automatic brake pad wear compensation
Monitoring
  • Brake pad wear sensors
  • Brake fluid level warning

Comfort Features

Noise Reduction
  • Chamfered brake pads
  • Anti-vibration shims
Pedal Feel
  • Hydraulic brake booster
  • Linear pedal response
Maintenance Ease
  • Tool-free pad replacement
  • Self-cleaning rotor design

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Tools
  • Brake caliper tool kit
  • Rotor resurfacing tool
  • Brake fluid tester
Maintenance Kits
  • Brake pad replacement kit
  • Brake fluid flush kit
  • Caliper rebuild kit

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level and condition
  • Inspect brake lines for leaks
  • Test parking brake operation
  • Lubricate caliper slides
Maintenance Notes
Replace brake fluid every 30,000 miles or 2 years

Warranty

Brake Pads
Miles: 24,000
Years: 2
Coverage: Replacement for wear under normal use
Rotors
Miles: 36,000
Years: 3
Coverage: Replacement for warping or cracking
Calipers
Miles: 60,000
Years: 5
Coverage: Replacement for leaks or failure
Brake Lines
Miles: 100,000
Years: 10
Coverage: Replacement for corrosion or damage

Production Details

Manufacturer
Delphi Automotive
Manufacturing Process
  • Casting for rotors
  • Extrusion for brake lines
  • Molding for brake pads
Quality Control
Rotor inspection: Ultrasonic testing for cracks
Pad Testing: Friction coefficient verification
Caliper Testing: Pressure and leak testing
Sustainability Practices
  • Recycled materials in brake pads
  • Water-based coatings for rotors
  • Energy-efficient manufacturing
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.01%
Lead Time: 4 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000
12
  • Inspect brake pad thickness
  • Check rotor surface condition
  • Test brake fluid moisture content
  • Inspect brake lines for leaks
  • Lubricate caliper slides

Ensure proper torque on all brake components

30,000
24
  • Replace brake fluid
  • Resurface or replace rotors if necessary
  • Inspect caliper operation
  • Check parking brake adjustment
  • Test ABS functionality

Use DOT 3 or DOT 4 brake fluid only

60,000
60
  • Replace brake pads and rotors
  • Inspect and replace calipers if needed
  • Flush entire brake system
  • Replace brake hoses if cracked
  • Test brake system pressure

Perform full system bleed after service

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for 2005-2010 Pontiac G6 brakes?

The 2005-2010 Pontiac G6 uses front disc brakes and rear drum or disc brakes, depending on the trim. Front brake rotors are typically 11.7 inches in diameter, while rear rotors (if equipped) are 11.5 inches. Brake pads and shoes are specific to the model year and trim. Always verify compatibility using your VIN or consult a parts guide to ensure proper fitment.

Q2

What maintenance is required for Pontiac G6 brakes?

Regular brake maintenance for the Pontiac G6 includes inspecting brake pads and rotors every 12,000-15,000 miles. Replace pads when thickness is below 3mm. Rotors should be resurfaced or replaced if worn or warped. Brake fluid should be flushed every 30,000 miles or as recommended in the owner’s manual. Check for leaks and ensure proper caliper function during inspections.

Q3

How do I replace the brakes on a 2005-2010 Pontiac G6?

To replace brakes, lift the vehicle and remove the wheels. For front brakes, remove the caliper bolts, slide out the old pads, and inspect the rotor. Replace or resurface the rotor if necessary. Install new pads and reassemble. For rear drum brakes, remove the drum, replace shoes, and adjust the parking brake. Always torque bolts to manufacturer specifications and test brakes before driving.

Q4

What should I do if my Pontiac G6 brakes are squeaking or vibrating?

Squeaking may indicate worn pads or lack of lubrication on the caliper slides. Vibrations often suggest warped rotors. Inspect pads and rotors for wear or damage. Clean and lubricate caliper components. If rotors are warped, resurface or replace them. Ensure all hardware is properly installed and torqued. If issues persist, consult a professional mechanic.

Q5

How can I optimize the performance of my Pontiac G6 brakes?

To optimize brake performance, use high-quality brake pads and rotors designed for your driving conditions. Consider ceramic pads for reduced dust and noise. Ensure proper bedding of new pads by following the manufacturer’s instructions. Regularly check and maintain brake fluid levels. Avoid aggressive driving to reduce wear and overheating of brake components.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2005-2010 Pontiac G6 Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for the 2005-2010 Pontiac G6.

Pontiac G6 Brake System Technical Bulletin

Coming Soon

Technical service bulletin addressing common brake system issues and updates for the 2005-2010 Pontiac G6.

Pontiac G6 Brake Parts Catalog

Coming Soon

Detailed catalog of brake components, including pads, rotors, and calipers, for the 2005-2010 Pontiac G6.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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