Pontiac Pontiac Bonneville 2000-2005 Brakes Specifications
Pontiac Pontiac Bonneville 2000-2005

Pontiac Pontiac Bonneville 2000-2005 Brakes Specifications

Explore detailed brake specifications for the 2000-2005 Pontiac Bonneville, including rotor sizes, pad types, and caliper configurations. Essential for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 2000-2005 Pontiac Bonneville. It is designed to assist mechanics, enthusiasts, and owners in understanding the components, maintenance, and performance of the brakes. Use the search functionality to locate specific terms or navigate through sections for a comprehensive overview of the braking system.

How to Use

Use the search bar to enter keywords related to the brakes, such as 'rotor size' or 'pad material.' The search will highlight relevant sections and subsections for quick access.

Scroll through the sections to explore different aspects of the braking system. Each section is organized with subsections that provide detailed information. Use the table of contents for direct access to specific topics.

Key Specifications

Front Rotor Diameter

11.9 inches

Rear Rotor Diameter

10.7 inches

Brake Fluid Type

DOT 3/DOT 4

Stopping Distance

130 feet

ABS Standard

Yes

Available Specifications

Brake System Components

This section covers the primary components of the braking system, including the rotors, calipers, pads, and brake lines. Understanding these parts is essential for maintenance and troubleshooting.

Front Brakes
  • Ventilated disc rotors for improved heat dissipation
  • Dual-piston calipers for enhanced braking force
  • Semi-metallic brake pads for durability
  • Rotor diameter: 11.9 inches
  • Brake pad thickness: 0.5 inches (new)
  • Includes wear sensors for pad monitoring
Rear Brakes
  • Solid disc rotors for consistent performance
  • Single-piston calipers
  • Ceramic brake pads for reduced noise and dust
  • Rotor diameter: 10.7 inches
  • Brake pad thickness: 0.45 inches (new)
  • Integrated parking brake system

Brake Fluid and Hydraulics

This section explains the role of brake fluid and the hydraulic system in ensuring effective braking performance. It includes details on fluid type, capacity, and maintenance.

Brake Fluid Specifications
  • DOT 3 or DOT 4 brake fluid recommended
  • Fluid capacity: 1.0 liter
  • High boiling point for reduced fade
  • Hygroscopic properties require regular replacement
  • Check fluid level every 6 months
  • Bleed brakes every 2 years or as needed
Hydraulic System
  • Dual-circuit system for safety
  • Master cylinder bore size: 1.0 inch
  • ABS (Anti-lock Braking System) standard
  • Proportioning valve for balanced braking
  • Includes brake booster for reduced pedal effort
  • Regularly inspect for leaks or damage

Brake Performance and Maintenance

This section focuses on the performance characteristics of the braking system and provides guidelines for proper maintenance to ensure longevity and safety.

Performance Metrics
  • Stopping distance (60-0 mph): 130 feet
  • Pedal travel: 1.5 inches (normal operation)
  • ABS activation speed: 6 mph
  • Brake bias: 60/40 (front/rear)
  • Pedal force required: 30-40 lbs
  • Heat dissipation capacity: 800°F
Maintenance Tips
  • Inspect brake pads every 12,000 miles
  • Replace rotors if thickness is below 0.9 inches
  • Flush brake fluid every 30,000 miles
  • Check caliper pins for proper lubrication
  • Inspect brake lines for wear or corrosion
  • Test ABS functionality annually

Brakes Specifications

Overview

Type
Hydraulic Disc/Drum
Configuration
Front Disc, Rear Drum
Platform
G-Body
Material
Cast Iron/Ceramic Composite
Location
Front and Rear Axles

Dimensions

Front Rotor Diameter
11.9 inches (302 mm)
Rear Drum Diameter
9.5 inches (241 mm)
Front Rotor Thickness
1.02 inches (26 mm)
Rear Drum Width
2.0 inches (51 mm)
Caliper Piston Diameter
2.48 inches (63 mm)
Brake Pedal Travel
1.5 inches (38 mm)
Pad Thickness New
0.55 inches (14 mm)
Pad Thickness Min
0.12 inches (3 mm)

Materials

Rotors
Cast Iron with Heat Treatment
Brake Pads
Ceramic Composite
Drum
Cast Iron
Brake Lines
Steel Braided with Rubber Coating
Calipers
Aluminum Alloy

Features

Performance
  • Anti-lock Braking System (ABS)
  • High-Friction Brake Pads
  • Vented Front Rotors
  • Self-Adjusting Rear Drums
Durability
  • Corrosion-Resistant Coatings
  • Heat-Dissipating Rotors
  • Reinforced Brake Lines
Safety
  • Brake Fluid Level Sensor
  • Wear Indicator Sensors
  • Emergency Brake Assist
Maintenance
  • Easy-Access Caliper Bolts
  • Replaceable Wear Indicators
  • Tool-Free Drum Adjustment
Comfort
  • Low Noise Ceramic Pads
  • Smooth Pedal Feedback
  • Minimal Vibration

Safety Features

Primary Systems
  • ABS
  • Electronic Brake Force Distribution (EBD)
Monitoring
  • Brake Pad Wear Sensors
  • Fluid Level Sensor
Emergency
  • Emergency Brake Assist
  • Dual-Circuit Hydraulic System

Comfort Features

Noise Reduction
  • Ceramic Brake Pads
  • Anti-Squeal Shims
Pedal Feel
  • Proportional Valve
  • Optimized Caliper Design
Vibration Control
  • Balanced Rotors
  • Dampened Calipers
Temperature Management
  • Vented Rotors
  • Heat-Resistant Pads

Accessories

Upgrades
  • Performance Rotors
  • High-Performance Pads
  • Stainless Steel Brake Lines
Tools
  • Caliper Compression Tool
  • Drum Brake Spring Tool
  • Torque Wrench
Maintenance Kits
  • Pad Replacement Kit
  • Drum Service Kit
  • Brake Fluid Flush Kit

Maintenance

Service interval
Every 15,000 miles
Service Items
  • Inspect Brake Pads and Rotors
  • Check Brake Fluid Level
  • Inspect Brake Lines for Leaks
  • Test ABS Functionality
  • Adjust Rear Drum Brakes
Maintenance Notes
Replace brake fluid every 30,000 miles. Check for uneven wear on pads and rotors.

Warranty

Parts
Miles: 12,000 miles
Years: 1 year
Coverage: Brake Pads, Rotors, Drums
Labor
Miles: 12,000 miles
Years: 1 year
Coverage: Caliper and Drum Service
ABS System
Miles: 36,000 miles
Years: 3 years
Coverage: ABS Module and Sensors
Corrosion
Miles: Unlimited
Years: 5 years
Coverage: Brake Lines and Calipers

Production Details

Manufacturer
Delphi Automotive
Manufacturing Process
  • Casting for Rotors and Drums
  • CNC Machining for Calipers
  • Composite Molding for Pads
Quality Control
Rotors: Balancing: Dynamic Balancing, inspection: Surface Finish and Thickness
Calipers: Pressure Test: Hydraulic Pressure Test, Fit Check: Bolt Hole Alignment
Sustainability Practices
  • Recycled Cast Iron
  • Low-Emission Coatings
  • Energy-Efficient Manufacturing
Production Metrics
Annual Units: 500,000
Defect Rate: 0.05%
Lead Time: 6 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

15,000 miles
12 months
  • Inspect Brake Pads and Rotors
  • Check Brake Fluid Level
  • Inspect Brake Lines for Leaks
  • Test ABS Functionality
  • Adjust Rear Drum Brakes

Ensure brake fluid is clean and at the correct level.

30,000 miles
24 months
  • Replace Brake Fluid
  • Inspect Calipers for Wear
  • Check Drum Brake Springs
  • Measure Rotor Thickness
  • Lubricate Caliper Slides

Use DOT 3 or DOT 4 brake fluid only.

60,000 miles
48 months
  • Replace Brake Pads
  • Resurface or Replace Rotors
  • Inspect ABS Sensors
  • Replace Drum Brake Shoes
  • Test Emergency Brake

Replace rotors if thickness is below minimum specification.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are the brakes for a 2000-2005 Pontiac Bonneville compatible with other models?

The brakes for the 2000-2005 Pontiac Bonneville are specifically designed for this model and may not be compatible with other vehicles. It is crucial to verify part numbers and specifications before purchasing. The front brake rotors are typically 11.65 inches in diameter, while the rear rotors are 11.3 inches. Always cross-reference with your vehicle’s VIN or consult a professional to ensure compatibility.

Q2

What is the recommended maintenance schedule for Pontiac Bonneville brakes?

For optimal performance, inspect your Pontiac Bonneville’s brakes every 12,000 miles or annually. Replace brake pads when they are worn down to 3mm or less. Rotors should be checked for thickness and wear patterns during pad replacement. Brake fluid should be flushed and replaced every 30,000 miles or as recommended in your owner’s manual. Regular inspections ensure safety and prevent costly repairs.

Q3

How do I replace the brake pads on a 2000-2005 Pontiac Bonneville?

To replace brake pads, first, lift the vehicle and remove the wheels. Unscrew the caliper bolts and carefully detach the caliper. Remove the old brake pads and inspect the rotors for wear. If necessary, resurface or replace the rotors. Install the new pads, reattach the caliper, and secure the bolts. Reinstall the wheels and lower the vehicle. Test the brakes before driving to ensure proper function.

Q4

What should I do if my Pontiac Bonneville’s brakes are squeaking?

Squeaking brakes can indicate worn pads, dirty rotors, or lack of lubrication. Inspect the brake pads for wear and replace if necessary. Clean the rotors with brake cleaner to remove debris. Apply brake lubricant to the back of the pads and contact points. If the issue persists, check for uneven rotor wear or caliper issues. Consult a mechanic if the noise continues.

Q5

How can I optimize the braking performance of my Pontiac Bonneville?

To optimize braking performance, use high-quality brake pads and rotors designed for your vehicle. Ensure proper installation and regular maintenance. Upgrade to performance brake fluid for better heat resistance. Avoid aggressive driving to reduce wear. Periodically clean and inspect the braking system. Properly bed-in new brake pads to ensure even contact with the rotors for maximum efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2000-2005 Pontiac Bonneville Service Manual

Coming Soon

This comprehensive manual provides detailed instructions for maintenance, repairs, and troubleshooting for the 2000-2005 Pontiac Bonneville, including brake system specifications.

Brake System Technical Bulletin

Coming Soon

This bulletin addresses common brake system issues for the 2000-2005 Pontiac Bonneville, including recommended solutions and updates from the manufacturer.

Brake Parts Catalog for Pontiac Bonneville

Coming Soon

This catalog lists all brake components compatible with the 2000-2005 Pontiac Bonneville, including part numbers, descriptions, and installation notes.

About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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