Pontiac Pontiac Bonneville 1992-1999 Brakes Specifications
Pontiac Pontiac Bonneville 1992-1999

Pontiac Pontiac Bonneville 1992-1999 Brakes Specifications

Explore detailed brake specifications for the 1992-1999 Pontiac Bonneville, including pad dimensions, rotor sizes, caliper types, and fluid requirements. This guide is essential for maintenance, repair, and performance upgrades, ensuring optimal braking performance and safety.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the brake system of the 1992-1999 Pontiac Bonneville. It is designed to assist mechanics, enthusiasts, and owners in understanding the components, maintenance, and performance of the braking system. Use the search functionality to find specific terms or navigate through sections to explore detailed breakdowns of brake components, maintenance tips, and key specifications.

How to Use

Use the search bar to enter specific keywords related to the brake system, such as 'rotor diameter' or 'pad material.' This will help you quickly locate relevant information within the document.

Click on the section titles in the table of contents to jump directly to the information you need. Each section is organized into subsections for easy access to detailed points.

Key Specifications

Front Rotor Diameter

11.1 inches

Rear Drum Diameter

9.5 inches

Brake Fluid Type

DOT 3/DOT 4

Pad Thickness (New)

0.5 inches

Shoe Thickness (New)

0.25 inches

Available Specifications

Front Brake System

The front brake system of the 1992-1999 Pontiac Bonneville is designed for optimal stopping power and durability. This section covers the components, specifications, and maintenance recommendations for the front brakes.

Brake Rotors
  • Diameter: 11.1 inches
  • Thickness: 1.02 inches
  • Material: Cast iron
  • Ventilation: Vented design for heat dissipation
  • Replacement interval: Every 50,000 miles or as needed
Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 0.5 inches (new)
  • Wear indicator: Integrated squealer tabs
  • Replacement interval: Every 25,000-35,000 miles

Rear Brake System

The rear brake system complements the front brakes to ensure balanced braking performance. This section provides details on the rear brake components and their specifications.

Brake Drums
  • Diameter: 9.5 inches
  • Width: 2.0 inches
  • Material: Cast iron
  • Replacement interval: Every 60,000 miles or as needed
Brake Shoes
  • Material: Organic or semi-metallic
  • Thickness: 0.25 inches (new)
  • Wear indicator: Visual inspection required
  • Replacement interval: Every 30,000-40,000 miles

Brake Fluid and Hydraulics

The hydraulic system and brake fluid are critical for transferring braking force. This section covers the specifications and maintenance of these components.

Brake Fluid
  • Type: DOT 3 or DOT 4
  • Capacity: 1.0 liter (system total)
  • Replacement interval: Every 2 years or 30,000 miles
  • Compatibility: Check manufacturer recommendations
Master Cylinder
  • Bore size: 1.0 inch
  • Material: Aluminum
  • Replacement interval: As needed based on leaks or performance issues

Brakes Specifications

Overview

Type
Hydraulic Disc/Drum
Configuration
Front Disc, Rear Drum
Platform
H-body
Material
Cast Iron/Carbon Composite
Location
Front/Rear Axle

Dimensions

Front Rotor Diameter
11.0 inches (279 mm)
Rear Drum Diameter
9.5 inches (241 mm)
Front Pad Thickness
0.5 inches (12.7 mm)
Rear Shoe Thickness
0.25 inches (6.35 mm)
Master Cylinder Bore
1.0 inch (25.4 mm)
Brake Line Diameter
0.1875 inches (4.76 mm)
Parking Brake Cable Length
78.0 inches (1981 mm)

Materials

Rotors
Cast Iron
Drums
Cast Iron
Pads
Carbon Composite
Shoes
Asbestos-free Friction Material
Calipers
Aluminum Alloy

Features

Braking System
  • Dual-circuit Hydraulic System
  • Power Assist
  • Proportioning Valve
  • Anti-lock Braking System (ABS)
  • Parking Brake
Caliper Features
  • Single Piston Design
  • Floating Caliper
  • Dust Boots
  • Bleeder Valves
Rotor Features
  • Vented Design
  • Drilled Holes
  • Heat Dissipation Grooves
  • Anti-corrosion Coating
Drum Features
  • Self-adjusting Mechanism
  • Dust Shields
  • Anti-rattle Springs
  • Parking Brake Integration

Safety Features

Brake System
  • Dual-circuit Design
  • ABS Standard (1996+)
  • Brake Warning Light
Pedal Assembly
  • Anti-slip Surface
  • Brake Light Switch
  • Adjustable Pedal Height

Comfort Features

Pedal Feel
Progressive Braking
Noise Reduction
  • Anti-squeal Shims
  • Dust Shields
  • Anti-rattle Clips
Maintenance
  • Self-adjusting Rear Brakes
  • Wear Indicators
  • Easy Bleed Valves

Accessories

Performance Upgrades
  • Slotted Rotors
  • Ceramic Pads
  • Stainless Steel Brake Lines
Protection
  • Dust Covers
  • Caliper Covers
  • Rotor Covers
Tools
  • Brake Bleeder Kit
  • Caliper Compressor
  • Brake Adjustment Tool

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect Brake Pads
  • Check Rotor Thickness
  • Adjust Parking Brake
  • Bleed Brake System
  • Lubricate Caliper Slides
Maintenance Notes
  • Replace pads at 3mm thickness
  • Rotors should be replaced if below minimum thickness
  • Use DOT 3 brake fluid
  • Check brake lines for leaks

Warranty

Brake Pads
Miles: 12,000
Years: 1
Coverage: Material defects
Rotors
Miles: 18,000
Years: 2
Coverage: Warping and cracking
Calipers
Miles: 36,000
Years: 3
Coverage: Piston seal failure
Master Cylinder
Miles: 50,000
Years: 5
Coverage: Leaks and seal failure

Production Details

Manufacturer
Delco Moraine
Manufacturing Process
  • Casting
  • Machining
  • Heat Treatment
  • Coating
Quality Control
Dimensional Checks: 100% Inspection
Material Analysis: Spectroscopy Testing
Performance Testing: Brake Force Measurement
Sustainability Practices
  • Recycled Cast Iron
  • Water-based Coatings
  • Energy-efficient Manufacturing
Production Metrics
Daily Output: 5000 units
Defect Rate: 0.5%
Recycling Rate: 95%

Service Information for brakes Service

Maintenance and service requirements specific to the brake system

12000
12
  • Inspect brake pads and shoes
  • Check rotor and drum thickness
  • Test parking brake operation
  • Inspect brake lines and hoses
  • Check fluid level and condition

Perform visual inspection and basic maintenance

24000
24
  • Measure brake pad wear
  • Check caliper operation
  • Inspect wheel cylinders
  • Test ABS system
  • Bleed brake system

Requires brake fluid change and system flush

48000
48
  • Replace brake pads
  • Resurface or replace rotors
  • Replace rear brake shoes
  • Inspect master cylinder
  • Check brake booster operation

Major brake system overhaul required

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are brake pads and rotors for the 1992-1999 Pontiac Bonneville interchangeable with other models?

Brake pads and rotors for the 1992-1999 Pontiac Bonneville are specifically designed for this model and may not be compatible with other vehicles. Always verify part numbers and specifications before purchasing. For example, front rotors typically measure 11.9 inches in diameter, while rear rotors are 11.5 inches. Cross-referencing with GM parts catalogs is recommended to ensure compatibility.

Q2

What is the recommended maintenance schedule for Bonneville brakes?

Inspect brake pads and rotors every 12,000 miles or annually, whichever comes first. Replace brake pads when they are worn down to 3mm or less. Rotors should be resurfaced or replaced if they are warped, scored, or below the minimum thickness specification. Brake fluid should be flushed and replaced every 30,000 miles or every two years to maintain optimal performance.

Q3

How do I replace the brake pads on a 1992-1999 Pontiac Bonneville?

To replace brake pads, first, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old brake pads and inspect the rotors. If necessary, resurface or replace the rotors. Install the new brake pads, reassemble the caliper, and torque the bolts to the manufacturer's specifications. Finally, pump the brake pedal to restore pressure before driving.

Q4

What should I do if my Bonneville's brakes are squeaking or vibrating?

Squeaking or vibrating brakes often indicate worn pads, uneven rotor surfaces, or debris in the braking system. Inspect the pads and rotors for wear or damage. Clean the brake components thoroughly and ensure proper lubrication of contact points. If the issue persists, resurface or replace the rotors and install new brake pads. Always check for proper caliper alignment and torque specifications.

Q5

How can I improve the braking performance of my Pontiac Bonneville?

Upgrade to high-performance brake pads and rotors for better stopping power and heat dissipation. Use DOT 4 brake fluid for improved performance under high temperatures. Ensure proper bedding-in of new brake components by following the manufacturer's instructions. Regularly inspect and maintain the braking system to prevent issues like uneven wear or fluid contamination.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1992-1999 Pontiac Bonneville Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for the 1992-1999 Pontiac Bonneville.

GM Technical Service Bulletin: Brake System Updates

Coming Soon

Official GM bulletin addressing common brake system issues and updates for the 1992-1999 Pontiac Bonneville.

Pontiac Bonneville Brake Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket brake parts for the 1992-1999 Pontiac Bonneville, including pads, rotors, and calipers.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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