Pontiac Pontiac Bonneville 1992-1999 3.8L V6 Engine Engine Specifications
Pontiac Pontiac Bonneville 1992-1999

Pontiac Pontiac Bonneville 1992-1999 3.8L V6 Engine Specifications

Explore the detailed technical specifications of the 3.8L V6 engine used in the 1992-1999 Pontiac Bonneville. This guide covers engine performance, maintenance, and upgrades, making it an essential resource for mechanics and enthusiasts.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the 3.8L V6 engine used in the 1992-1999 Pontiac Bonneville. It is designed to assist enthusiasts, mechanics, and owners in understanding the engine's features, performance, and maintenance requirements. Use the search and navigation instructions to quickly locate specific information. The document is divided into major sections covering engine design, performance, fuel system, and maintenance tips.

How to Use

Use the search functionality by entering keywords related to the 3.8L V6 engine, such as 'horsepower', 'torque', or 'fuel system'. This will direct you to relevant sections and subsections.

Navigate through the document using the section titles and subsections. Click on a section to expand it and view detailed information about the 3.8L V6 engine.

Key Specifications

Displacement

3.8L (231 cu in)

Horsepower

170-205 hp

Torque

225-230 lb-ft

Compression Ratio

8.5:1

Fuel Tank Capacity

18.5 gallons

Available Specifications

Engine Design

This section covers the design and construction of the 3.8L V6 engine, including its block, cylinder heads, and internal components. Learn about the materials used and the engineering principles behind this reliable engine.

Block and Cylinder Heads
  • Cast iron engine block for durability
  • Aluminum cylinder heads for reduced weight
  • 90-degree V6 configuration
  • Overhead valve (OHV) design
  • Displacement of 3.8 liters (231 cubic inches)
Internal Components
  • Forged steel crankshaft
  • Pistons with low-friction coatings
  • Hydraulic roller lifters
  • Timing chain for precise valve operation

Performance

This section focuses on the performance characteristics of the 3.8L V6 engine, including horsepower, torque, and fuel efficiency. Discover how this engine delivers a balance of power and economy.

Power Output
  • Horsepower: 170-205 hp (varies by model year)
  • Torque: 225-230 lb-ft
  • Redline: 5500 RPM
  • Compression ratio: 8.5:1
Fuel Efficiency
  • EPA-estimated 17-19 MPG city
  • EPA-estimated 26-28 MPG highway
  • Sequential fuel injection system
  • Electronic engine control module

Fuel System

This section details the fuel delivery system of the 3.8L V6 engine, including the fuel injectors, pump, and related components. Understand how the engine efficiently manages fuel consumption.

Fuel Injection
  • Sequential multi-port fuel injection
  • 12-hole fuel injectors for precise delivery
  • Fuel pressure regulator
  • Returnless fuel system
Fuel Pump and Filter
  • Electric in-tank fuel pump
  • High-pressure fuel pump
  • Replaceable fuel filter
  • Fuel tank capacity: 18.5 gallons

Maintenance Tips

This section provides practical advice for maintaining the 3.8L V6 engine, including recommended service intervals and common troubleshooting tips. Keep your engine running smoothly with these guidelines.

Service Intervals
  • Oil change every 3,000-5,000 miles
  • Replace spark plugs every 30,000 miles
  • Inspect timing chain every 60,000 miles
  • Check and replace fuel filter annually
Troubleshooting
  • Common issue: Intake manifold gasket leaks
  • Check for vacuum leaks if idle is rough
  • Monitor coolant levels to prevent overheating
  • Listen for timing chain noise as a wear indicator

Engine Specifications

Overview

Type
Naturally Aspirated V6
Configuration
60-degree V6
Platform
GM 3800 Series II
Material
Cast Iron Block, Aluminum Heads
Location
Front Transverse

Dimensions

Displacement
3.8 liters (231 cubic inches)
Bore
3.80 inches (96.5 mm)
Stroke
3.40 inches (86.4 mm)
Compression Ratio
9.4:1
Weight
410 lbs (186 kg)
Length
28.5 inches (724 mm)
Width
26.7 inches (678 mm)
Height
27.3 inches (693 mm)

Materials

Block
Cast Iron
Cylinder Heads
Aluminum
Pistons
Aluminum Alloy
Crankshaft
Forged Steel
Valves
Stainless Steel

Features

Fuel System
  • Sequential Fuel Injection
  • Returnless Fuel System
  • Electronic Throttle Control
Ignition
  • Distributorless Ignition System
  • Coil-on-Plug Design
  • Knock Sensor
Cooling
  • Cross-Flow Aluminum Radiator
  • Electric Cooling Fan
  • Thermostatic Control
Lubrication
  • Full-Pressure Lubrication
  • Oil Cooler
  • Oil Life Monitoring System
Emissions
  • EGR System
  • Catalytic Converter
  • Oxygen Sensors

Safety Features

Engine Protection
  • Low Oil Pressure Warning
  • Overheat Warning
  • Engine Misfire Detection
Emissions Control
  • Onboard Diagnostics (OBD-II)
  • Evaporative Emission Control

Comfort Features

Vibration Control
  • Hydraulic Engine Mounts
  • Balanced Crankshaft
Noise Reduction
  • Acoustic Engine Covers
  • Tuned Exhaust System

Accessories

Belt Driven
  • Serpentine Belt
  • Alternator
  • Power Steering Pump
Engine Bay
  • Air Intake System
  • Battery
  • Coolant Reservoir
Electronic
  • Engine Control Module
  • Sensors
  • Wiring Harness

Maintenance

Service interval
Every 7,500 miles or 12 months
Service Items
  • Oil and Filter Change
  • Spark Plug Replacement
  • Air Filter Replacement
  • Coolant Flush
  • Serpentine Belt Inspection
  • Fuel System Cleaning
Maintenance Notes
Use only GM-approved fluids and filters for optimal performance.

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Bumper-to-Bumper
Powertrain
Miles: 60,000
Years: 5
Coverage: Engine and Transmission
Emissions
Miles: 50,000
Years: 2
Coverage: Catalytic Converter, Sensors
Corrosion
Miles: 100,000
Years: 6
Coverage: Perforation Only
Warranty Terms
Warranty coverage is subject to terms and conditions outlined in the owner's manual.

Production Details

Manufacturer
General Motors
Manufacturing Process
  • Casting
  • Machining
  • Assembly
  • Testing
Quality Control
inspection: 100% Engine Testing
Tolerances: Precision Machined Components
Sustainability Practices
  • Recycled Materials
  • Waste Reduction
  • Energy Efficiency
Production Metrics
Units Per Day: 500
Defect Rate: 0.05%

Service Information for 3.8l v6 engine Service

Maintenance and service requirements specific to this component

7,500
12
  • Oil and Filter Change
  • Inspect Serpentine Belt
  • Check Fluid Levels
  • Inspect Spark Plugs
  • Test Battery

Use synthetic oil for extended intervals.

30,000
24
  • Replace Air Filter
  • Replace Fuel Filter
  • Inspect Cooling System
  • Check Ignition System
  • Test Emissions System

Ensure all emissions components are functioning properly.

100,000
84
  • Replace Timing Chain
  • Replace Water Pump
  • Flush Cooling System
  • Replace Spark Plugs
  • Inspect Exhaust System

Timing chain replacement requires specialized tools.

Common Questions

Find answers to common questions about torque specifications

Q1

Is the 3.8L V6 engine compatible with other Pontiac models from 1992-1999?

The 3.8L V6 engine used in the 1992-1999 Pontiac Bonneville is primarily designed for this model. While it shares similarities with engines in other GM vehicles, such as the Buick LeSabre and Oldsmobile 88, direct compatibility is not guaranteed. Always verify engine codes, mounting points, and electrical connections before attempting installation in other models.

Q2

What are the maintenance requirements for the 3.8L V6 engine?

Regular maintenance for the 3.8L V6 engine includes oil changes every 3,000-5,000 miles, replacing the air filter every 15,000 miles, and inspecting spark plugs and ignition wires every 30,000 miles. Coolant should be flushed every 50,000 miles, and the timing belt should be replaced every 100,000 miles to prevent engine damage.

Q3

How do I replace the 3.8L V6 engine in a 1992-1999 Pontiac Bonneville?

To replace the 3.8L V6 engine, first disconnect the battery and drain fluids. Remove the hood, exhaust manifold, and engine mounts. Disconnect electrical connectors and hoses, then use an engine hoist to lift the engine out. Install the new engine by reversing the process, ensuring all connections are secure. Refill fluids and test the engine before driving.

Q4

What should I do if my 3.8L V6 engine is overheating?

If the engine overheats, check the coolant level and top it off if necessary. Inspect the radiator for leaks or blockages and ensure the thermostat is functioning properly. If the problem persists, examine the water pump and cooling fan. Always address overheating immediately to prevent engine damage.

Q5

How can I optimize the performance of my 3.8L V6 engine?

To optimize performance, use high-quality synthetic oil and premium fuel. Upgrade the air intake and exhaust systems for better airflow. Regularly clean the fuel injectors and ensure the ignition system is in good condition. Consider reprogramming the engine control module (ECM) for improved throttle response and fuel efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1992-1999 Pontiac Bonneville Service Manual

Coming Soon

This comprehensive manual provides detailed instructions for servicing and repairing the 3.8L V6 engine, including troubleshooting, maintenance, and replacement procedures.

Technical Service Bulletin: 3.8L V6 Engine Updates

Coming Soon

This bulletin outlines common issues and updates for the 3.8L V6 engine, including recalls, software updates, and recommended repairs.

Pontiac Bonneville Parts and Accessories Guide

Coming Soon

This guide lists OEM and aftermarket parts compatible with the 1992-1999 Pontiac Bonneville, including engine components, filters, and gaskets.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
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About the Author

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Alan Montanye - Automotive Technical Specialist
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Alan Montanye

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